Assembly & Fitting Services

Best assembly and fitting service in Vasai Palghar. Final fitting of hinges, locks, gaskets and accessories — fully assembled enclosures packed and ready for your production line. Complete turnkey solutions from design to delivery.

Assembly and fitting services Vasai Palghar

Complete Turnkey Assembly Solutions in Vasai Palghar

As the leading turnkey sheet metal fabricator in Vasai East, Palghar district, we go beyond cutting, bending, and welding to deliver fully assembled, production-ready enclosures. Our assembly and fitting services include installation of hinges, locks, latches, gaskets, cable glands, mounting plates, DIN rails, and all hardware per your Bill of Materials. This saves you valuable time and eliminates the need for secondary assembly operations. Serving OEMs and system integrators across Mumbai, Thane, and Western Maharashtra with complete, ready-to-use enclosures.

What We Assemble & Fit

Hinges & Latches

Piano hinges, butt hinges, concealed hinges, compression latches, quarter-turn locks — all types fitted with precision alignment.

Locks & Handles

Cam locks, key-alike locks, padlock hasps, recessed handles, pull handles, and tamper-proof locking systems.

Gaskets & Seals

PU foam gaskets, EPDM rubber seals, silicone seals for IP54/IP55/IP65 rated enclosures with proper compression.

Cable Glands & Entries

Metric and PG cable glands, knockout punches, strain reliefs, grommet inserts for clean cable management.

Mounting Plates & DIN Rails

Back plates, sub-panels, DIN rail mounting with earthing studs, stand-offs, and cable routing accessories.

Ventilation & Fans

Louvered panels, axial fans, fan filters, thermostat-controlled ventilation systems integrated into enclosures.

Hardware & Accessories We Stock

Stainless steel & zinc-plated hinges (all sizes)
Compression latches (standard & heavy-duty)
Cam locks with key codes (key-alike options)
Die-cast handles & recessed pull handles
PU foam gaskets (various profiles & densities)
Cable glands (IP68 rated, brass & nylon)
DIN rails (35mm, perforated & solid)
Earthing terminals & earthing braids
Leveling feet, casters, wall-mount brackets
Viewing windows (polycarbonate, acrylic)
Cable ties, tie mounts, wire management clips
Labels, warning stickers, branding plates

Why Choose Our Assembly Services

Save Time & Labor

Receive fully assembled, ready-to-use enclosures that go straight to your production line or end customer. No need for in-house assembly operations, reducing labor costs and cycle time.

Consistent Quality

Our trained technicians ensure every hinge, lock, and gasket is fitted correctly with proper alignment and torque. Consistent results across every unit in your batch.

Single Vendor Convenience

One-stop shop for fabrication, finishing, and assembly. Simplified procurement, single point of contact, and faster lead times compared to coordinating multiple vendors.

Protected Packaging

Each assembled enclosure is inspected, cleaned, wrapped in protective film or bubble wrap, and packed securely for damage-free transit from our Vasai facility.

Our Assembly Process

  1. BOM Review

    Verify all hardware & accessories

  2. Hardware Fitting

    Install hinges, locks, handles

  3. Gasket Sealing

    Apply gaskets for IP rating

  4. Internal Assembly

    Mount DIN rails, plates, accessories

  5. QC Inspection

    Functional checks, alignment

  6. Pack & Ship

    Protective packing, dispatch

Why We're the Best Assembly Service in Vasai Palghar

Integrated Facility

Our Vasai East plant houses cutting, forming, welding, coating, and assembly — all under one roof for seamless workflow and quality control.

Skilled Technicians

Experienced assembly team trained in proper fitting techniques, torque specifications, and quality standards for industrial enclosures.

Fast Delivery

Located in Palghar with excellent connectivity to Mumbai, Thane, and beyond. Quick turnaround from assembly to doorstep delivery.

Industries We Serve

Electrical & Electronics

Control panel boxes, junction boxes, meter enclosures

Industrial Automation

PLC panels, HMI enclosures, operator stations

Power & Energy

Inverter cabinets, UPS enclosures, battery boxes

Fire & Safety

Fire alarm panels, emergency systems, safety controls

Building Management

HVAC controls, access panels, lighting controllers

Telecom & IT

Network cabinets, server racks, outdoor enclosures

Frequently Asked Questions

Can you source and fit hardware that I specify?

Absolutely! Provide your Bill of Materials with part numbers or specifications, and we'll source the exact hardware you need. We work with all major brands like Southco, EMKA, Schneider, and more.

Do you offer sub-assembly services?

Yes, we can handle partial assembly (e.g., only hinges and gaskets) or complete turnkey assembly including internal wiring harnesses, terminal blocks, and labeling — whatever your production needs.

Can you assemble enclosures that were fabricated elsewhere?

Yes, we accept job-work assembly for enclosures made by other fabricators. Send us the enclosures and BOM, and we'll handle the hardware fitting and quality checks at our Vasai facility.

How do you ensure proper IP rating after assembly?

We use calibrated gaskets with proper compression, torque-controlled fasteners, and sealing around all entries. Each enclosure is inspected for gasket alignment and door sealing before packing.

What's the lead time for assembly services?

If enclosures are already fabricated and coated, assembly typically takes 2–3 days for standard batches. For complete turnkey (fabrication + assembly), expect 2–3 weeks depending on complexity.